CATHAY Diaphragm Jig Diaphragm driven pulsation High efficiency in mineral separation

CATHAY diaphragm jig: efficient gravity separation equipment driven by pulsating water flow

1. Diaphragm drive, pulsating water flow is precisely controllable

The core adopts high-quality elastic diaphragm, which drives the diaphragm to reciprocate through the eccentric connecting rod mechanism to form a stable vertical pulsating water flow in the jigging chamber. The amplitude and frequency of the diaphragm can be precisely adjusted (amplitude 5-30mm, frequency 30-120 times/minute), and can customize exclusive pulsation curves according to the density differences of different minerals to ensure that heavy mineral particles are fully suspended in the rising water flow and quickly settle in the descending water flow, laying a solid foundation for efficient sorting.

2. Clear stratification, high sorting efficiency and recovery rate

Under the action of pulsating water flow, the mineral particles are clearly stratified according to density differences: high-density useful minerals (such as gold, silver, iron, manganese, tin, etc.) quickly settle to the bottom of the jigging chamber and are continuously discharged by the ore discharge device; low-density gangue minerals are discharged with the upper water flow, and the sorting boundaries are clear. Compared with traditional jig equipment, the recovery rate of heavy minerals of diaphragm jig machine is increased by 8%-15%, and the grade of concentrate is increased by 5%-10%. It is particularly outstanding in the field of fine-grained mineral sorting (0.074-2mm), effectively reducing the loss of useful minerals.

3. Widely adaptable, capable of handling multiple types of minerals and scenarios

It can efficiently process metal minerals such as gold, tin, iron ore, manganese ore, tungsten ore, and can also sort non-metallic minerals such as diamond, barite, zircon sand, etc. It is widely used in sand mining, vein ore dressing, tailings recovery, precious metal purification and other scenarios. Whether it is processing dry ore or slurry, whether it is a small laboratory test or large-scale production in a large mine, it can stably perform its performance and meet the needs of different scales and processes.

4. Strong structure, durability and stability

The jigging chamber is welded with thickened steel plates, and the inner wall is lined with wear-resistant rubber or high-chromium cast iron. It has excellent impact resistance and wear resistance, can withstand long-term erosion of high-hardness mineral particles, and its service life is extended by more than 30%. The diaphragm is made of high-quality rubber material that is oil-resistant and aging-resistant, with good elasticity and not easy to break. The continuous operation life can reach more than 10,000 hours. The transmission system uses precision bearings and gears, which runs smoothly without jamming and has a low failure rate, ensuring long-term continuous operation of the equipment.

5. Easy operation, flexible and intuitive parameter adjustment

Equipped with a simple operation panel, the operator can easily adjust the diaphragm amplitude, frequency, discharge speed and other key parameters through the knob to quickly optimize the sorting effect. The equipment is equipped with an observation window, which can observe the stratification state and sorting situation of the ore layer in real time, so as to facilitate timely adjustment of the operation strategy. No complex professional knowledge is required, and it can be operated proficiently after simple training, reducing labor costs and operation thresholds.

6. Energy saving and low consumption, economical and affordable operation cost

The drive motor uses an efficient and energy-saving model with low power and low energy consumption. The energy consumption per unit processing volume is 10%-20% lower than that of similar equipment, and long-term use can save a lot of electricity bills. The equipment has a simple structure, few wearing parts and is easy to replace. Daily maintenance only requires regular inspection of the diaphragm status and addition of lubricants. The maintenance cost is low, which is suitable for the budget needs of various mining companies.

7. Various specifications, customizable and combined as needed

Single-chamber, double-chamber, four-chamber and other specifications are available, and the processing capacity of a single unit ranges from 0.2 tons/hour to 100 tons/hour, which can be flexibly selected according to the production scale. When multiple devices are used in combination, a continuous process of roughing, fine selection and sweeping selection can be achieved, further improving the sorting quality and efficiency. It is easy to install and can be quickly integrated into the existing production line without large-scale transformation.

8. CATHAY brand guarantee, considerate and thoughtful full-cycle service

Each diaphragm jig machine undergoes strict quality inspection and trial operation to ensure that the performance meets the standards. The professional after-sales team provides on-site installation and commissioning, operation technology training, regular inspection and maintenance and other services, responds to customer needs 7×24 hours a day, and promptly solves problems in equipment operation. From equipment selection to later use, we escort the whole process, so that customers have no worries.

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