CATHAY Concentrator Efficient slurry concentration Improve solid-liquid separation efficiency

CATHAY Concentrator: Core equipment for efficient slurry concentration

1. Innovative sedimentation technology to accelerate solid-liquid separation

The CATHAY Concentrator relies on the highly efficient sedimentation technology independently developed by the company. Based on the traditional gravity sedimentation principle, it integrates the inclined plate sedimentation and flocculation enhancement process. The inclined sedimentation plate group installed in the tank greatly increases the sedimentation area, shortens the sedimentation path of the ore particles, and increases the sedimentation rate by 30%-50%. At the same time, the precision dosing system automatically delivers the appropriate flocculant to promote the rapid aggregation of fine ore particles into large particles, accelerates the sedimentation process, and significantly improves the solid-liquid separation efficiency. Compared with ordinary concentrators, the concentration time is shortened by 1-2 hours.

2. Adapt to slurries of multiple minerals and has a wide range of application scenarios

Whether it is concentrate and tailings slurries produced by metal ore beneficiation, such as gold, copper, iron, etc., or kaolin and quartz sand slurries in non-metallic ore processing, the CATHAY Concentrator can efficiently process them. In the mine concentrator, the slurry after grinding can be initially concentrated to provide slurry of suitable concentration for subsequent flotation, magnetic separation and other processes; in the tailings treatment link, the tailings slurry can be concentrated to a higher concentration, which is convenient for dry stacking or tailings reuse, reducing the footprint of the tailings pond and the risk of environmental pollution.

3. Stabilize the concentration effect and reduce the water content of the slurry

After being treated in the CATHAY concentration tank, the water content of the slurry is significantly reduced. Taking the common metal ore slurry as an example, the feed moisture content is 60%-80%, and the discharge can be stably reduced to 30%-40%, effectively reducing the processing load of subsequent dehydration equipment (such as filter press), improving dehydration efficiency and reducing energy consumption. The concentration of the bottom flow slurry after concentration is uniform, which provides guarantee for continuous and stable production and reduces the impact of slurry concentration fluctuations on subsequent processes.

4. Intelligent control system, precise control and operation

Equipped with advanced PLC intelligent control system, it monitors slurry concentration, flow, liquid level and other parameters in real time through online concentration meters, liquid level sensors and other equipment. The system automatically adjusts the amount of flocculant added, the stirring speed and the frequency of mud discharge according to the set program to ensure that the concentration process is always in the best state. The operator can remotely monitor the operation of the equipment through the display screen in the central control room, adjust the parameters in time, reduce manual intervention, reduce labor intensity, and improve the accuracy of production management.

5. Strong and durable structure to ensure long-term stable operation

The main body of the concentration tank is cast with high-strength concrete. The pool wall and the bottom are specially treated with anti-corrosion, acid and alkali erosion, and adapt to complex slurry composition. The service life is more than 20 years. The central transmission device is made of high-quality alloy steel, equipped with high-precision reducer and wear-resistant bearings. It runs smoothly, has high torque, can withstand high-load operation, and has a failure rate 15%-20% lower than similar products, reducing the frequency of equipment maintenance and maintenance costs.

6. Energy-saving and consumption-reducing design to help reduce costs and increase efficiency

The design fully considers energy-saving factors, optimizes the power matching of the stirring system and the mud discharge device, and adopts high-efficiency energy-saving motors. Compared with traditional concentration tanks, energy consumption is reduced by 15%-20%. At the same time, the pool structure and water flow path are reasonably planned to reduce unnecessary energy loss, reduce the operating costs of the enterprise, and meet the requirements of green mine construction.

7. Customized specifications to meet different production capacity requirements

We provide a variety of specifications and models of thickening tanks, with diameters ranging from 5 meters to 50 meters, and a processing capacity covering 50-5000 tons/day. Customized design can be carried out according to the scale of the mine, slurry output and concentration requirements. From project planning, equipment selection to installation and commissioning, CATHAY's professional team provides one-stop service to ensure that the equipment is perfectly adapted to the company's production process.

8. CATHAY brand guarantee, all-round after-sales support

As a well-known brand in the industry, CATHAY has rich experience and technical accumulation in the research and development and manufacturing of thickening tanks. Each equipment undergoes strict quality inspection and performance testing before leaving the factory to ensure that the quality meets the standards. The professional after-sales team provides 24-hour technical consultation, regular equipment inspections, rapid fault repairs and other services, and sufficient reserves of wearing parts to ensure long-term stable operation of the equipment, so that customers have no worries. Choosing CATHAY thickening tank means choosing an efficient, stable and energy-saving slurry thickening solution. Join hands with CATHAY to embark on a new journey of reducing costs and increasing efficiency in mineral processing.

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